The Ultimate Guide To Refrigerated Van Conversion

If you’re in the business of transporting perishable goods, then having a refrigerated van is essential. However, buying a brand new refrigerated van can be quite costly. Fortunately, there is a more budget-friendly option – converting a regular van into a refrigerated one. In this article, we will guide you through the process of refrigerated van conversion and provide you with all the information you need to get started.

The first step in converting a regular van into a refrigerated one is to choose the right van for the job. You’ll need to consider the size of the van, its payload capacity, and its fuel efficiency. Ideally, you want a van that is large enough to accommodate your cargo but not so large that it’s unnecessarily bulky. Once you have chosen the right van, it’s time to start the conversion process.

The refrigeration unit is the most critical component of a refrigerated van. There are two main types of refrigeration units – evaporator-driven and condenser-driven. Evaporator-driven units are more suitable for small vans, while condenser-driven units are better for larger vans. The refrigeration unit will need to be installed in the cargo area of the van, preferably near the rear doors for easy access.

Next, you’ll need to insulate the cargo area of the van to ensure that the cold air produced by the refrigeration unit stays inside. There are several insulation materials you can choose from, such as foam board, fiberglass, and spray foam. Make sure to cover every inch of the cargo area with insulation to prevent any heat from entering.

After insulating the cargo area, you’ll need to install a vapor barrier to further prevent heat from entering the van. A vapor barrier is a thin layer of material that stops moisture from seeping into the insulation. This step is crucial as any moisture in the insulation can compromise its effectiveness and lead to mold growth.

Once the cargo area is properly insulated and sealed, it’s time to install the refrigeration unit. The unit should be securely mounted to the van’s floor to prevent any movement during transit. Make sure to connect the unit to the van’s electrical system and test it to ensure that it’s cooling properly.

In addition to the refrigeration unit, you’ll also need to install a temperature monitoring system in the van. This system will allow you to keep track of the temperature inside the van and make any necessary adjustments to ensure that your cargo stays fresh. Some temperature monitoring systems even come with an alarm feature that will alert you if the temperature inside the van exceeds a certain threshold.

Lastly, don’t forget to add shelving and organization systems to the van to maximize the cargo space. Shelving units will help you keep your perishable goods organized and prevent them from shifting during transit. You can also consider installing a ramp or liftgate to make loading and unloading easier.

In conclusion, converting a regular van into a refrigerated one is a cost-effective way to transport perishable goods. By following the steps outlined in this article, you can create a reliable refrigerated van that meets your specific needs. Remember to choose the right van, insulate the cargo area, install a refrigeration unit, add a temperature monitoring system, and organize the cargo space. With the right tools and knowledge, you can successfully complete a refrigerated van conversion and start transporting goods in no time.